You know....the perception of the mags being somewhat flexible equating to them somehow being too weak was something we knew would be an issue with our material. From everything I have seen and know about AR mags from all of our testing, the mag need only be strong enough to hold the rounds in place when fully loaded. If the mag can keep the rounds in when hitting it on the bottom then it's rigid enough, being more rigid than that gains you nothing. But when you feel aluminum and a glass re-enforced nylon mag (like a Pmag) they are extremely stiff, and that feels strong. But when dealing with materials it's important to remember that there are several different mechanical attributes that are important.
In the case of the AR mag, the 4 attributes that are most critical are tensile strength (is it rigid enough to have the feedlips hold in the rounds when fully loaded), creep resistance so the lips don't spread over time when loaded (even metal creeps, most people don't know that, but it's usually at such a low rate that in this application it can't even be measured), ductility - the ability of the material to absorb energy without deforming or breaking (typically the more rigid a material is, the more brittle it is), fatigue - when a material is exposed to repeated stress cycles (every time a round is stripped off and the next round pops up to the feedlip the mag experiences a cycle of stress). Fatigue is why really old aluminum GI mags will spread, typically it's not creep with the aluminum but it's fatigue from literally thousands of feeding cycles over its life. New GI mags are a lot better due to their manufacture processes. Our material was exposed to 1000psi (far more than the feedlip will ever see from spring tension) and it took 100,000,000 cycles to fail. The creep rate of our material was measured at 1000psi for for 100,000 hours at room temperature and the amount of creep was less than .01%.
So to sum all this up, when you all are judging the mechanical characteristics of your AR mags remember that "stiffness" is only one part of the equation and as long as it hold the rounds in, that really is all that matters.
Bookmarks