Originally Posted by
TinyCrumb
There's no need for this in this case because this is not something that people actually dispute. It's common knowledge at this point. Nobody actually says "I believe DD's barrels are not overgassed". That would be dumb.
The military CQBR 10.3" barrel done by Crane & Colt has (and is spec'd) for a .070 gas port for optimum reliability with M855 ammo. It's also proved to have 100% reliability with M193, Mk 262 and all other .mil 5.56 loads.
If you try to run this same port size with commercial ammo, you will experience some malfunctions with super weak ammo. This is usually steel case Tula & Wolf .223 but can also happen with ammo like PMC .223 if your gun is particularly dirty, etc…
So ALL manufacturers that make a 10.3" or 10.5" barrel for the commercial market decided to enlarge their gas port from mil-spec for increased reliability with ammo commonly used in civilian rifles. Most went with a gas port of around .074 which has been proven over many years and millions of rounds to be great.
DD decided to go way further. They've stated multiple times that their gas port right now is at .081. But many of us have measured (both with calipers and pin gauges) new barrels and seen ports as high as .088. This IS extremely overgassed and will produce malfunctions with a suppressor on. DD JUST commented on TOS not more than a week ago and validated this — and they've done so numerous times throughout the years. You can try to mitigate this with an extremely heavy buffer (Griffin, H3, etc…) and possibly a strong spring, but you still end up with increased recoil, increased parts wear, etc… And sure, you could say that well it's great because you want your rifle 100% reliable with any ammo you throw at it. Except that nobody has ever reported a malfunction with all other manufacturers barrels that are in the .074 - .076 range (LMT, Noveske, BA, Colt, etc…).
It's pretty ridiculous to claim otherwise since there's years of data readily accessible with nothing more than Google and plenty of official statements from the company itself verifying it. Nobody is going to go buy every single barrel in the market just to "show evidence" of something that is already common knowledge. I'd feel pretty comfortable stating that a Geissele SSA-E is a much smoother, cleaner trigger than a standard Colt mil-spec but I'm not about to bust out a video camera and a bunch of tools to "show evidence".
Many (not all) Daniel Defense barrels are overgassed for what they need to be for 100% reliability. This can also decrease reliability if you ever intend on putting a suppressor on that barrel. It's up to you whether that's important or not. Many people run DD barrels over many many years and have 0 problems with them.
Personally, I never intend to run Tula .223 with my rifles and would rather have a rifle closer to mil-spec, that's softer shooting, easier on parts, and that I can run a can on without ever worrying about malfunctions.
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