Originally Posted by
jerrysimons
What exact barrel with length and KMR rail length is that? Link? Judging by that photo it might be ok with THAT set-up, since the blast baffle, by a fair amount, is still ahead of the end of the side of the rail where the gas is getting redirected. I can't say it is advisable but THAT set-up would maybe be ok. Keep in mind barrel lengths can differ slightly even from the same manufacture and same barrel type. Definitely mock it up first! Use shims from Precision Armament to get some extra length past the barrel threads but don't over do it. Also, last I heard from Joel at V7WS, they had a service for pinning and welding their TI muzzle devices to barrels, but contact them to confirm they are still doing it.
It doesn't make any sense whatsoever to spend money on a TI bolt carrier and use any sort of buffer heavier than a carbine buffer. The reciprocating mass of the whole assembly must be taken into account. So you have three options: carbine buffer, gutted carbine buffer, or Taccom ultra light deralin buffer. Go with a SpringCo white spring over a standard mil-spec carbine spring. The material used is lighter. The white spring is also .1oz lighter than SpringCo a blue spring. Bolt bounce was brought up in a video in this thread and yes it is an issue for full-auto guns and in a semi-auto, duty gun I would seek to eliminate it for durabilitie's sake, but if this gun is a semi-auto range-toy, as you say, don't worry about it. The bolt will settle before you can pull the trigger again and you are not worried about accelerated bolt wear or replacement.
You definitely need gas regulation messing with a light weight reciprocating assembly. Go with a SLR rifleworks titanium Sentry 6 (SIX/.625") gas-block and don't look back (but you will have to cerakote it to get it black, I can give you tips on how to prep it beforehand or just call SLR). OR you could use a black BAD .625" titanium gas-block (the lightest I know of) and use an adjustable carrier-key set up. This method does work so far, but I am still in the process of hashing it out. Keep an eye on my sub 4lb SBR for updates since I am running both.
Also you said you are using the BAD saber tube set-up? Which one did you get, end-plate or non-end-plate version? You are stuck with their end-plate if you got the end-plate version since the tube does not have a groove for a regular end-plate notch. If you got the non-end-plate version, it will be a little lighter by deleting that part but you will have to make sure your take-down detent spring hole on the back is tapped and has the retaining screw with a shortened take-down detent spring in the hole. I think the BAD receivers are already tapped for a retaining screw but you will have to cut the spring and if you go with the lighter and superior looking (IMO) 2A Arms Balios-lite lower, you will have to tap the hole for threads too.
Aluminum is lighter than titanium, pay attention to what V7WS lower parts you are ordering, like take-down pins. Their aluminum stuff is blackened and lighter, so obvious choice for you. The V7WS bolt catch is S7 tool steel, do not get a titanium bolt catch from one of these other companies like redmist pointed out, not a good application for the material.
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