Objective for this build was to build a well rounded multi-purpose carbine that runs well and handles well.
I have 2 10" uppers and while I like them, I wanted something with increased range that doesn't sacrifice on manuverability with a can on. The 12.5" barrel is widely regarded as the perfect balance between velocity and handling.
Weight was a big factor for this build. Both my 10's have quad rails and while not the heaviest (they are DDs), I wanted something lighter. My last "accuracy oriented" 12" upper had a Larue stealth 12" with an ALG EMR 10" rail. That thing was way heavier than I liked, so it got parted out. I didnt want a pencil barrel, so I opted for a medium weight tapered barrel (Ballistic Advantage), and used a BCM KMR (non-alpha) 10" rail. My buddy has a 16" with a KMR and I am amazed how light it is every time I pick it up.
Barrel:
Ballistic Advantage 14.0" Hanson barrel cut down to 12.5" by ADCO. I really like the Hanson profile, but BA doesnt offer a 12.5 in it. So when Weapon Outfitters did a special run of 14.0"s with .060" gas ports, I hopped on it. When Iboriginally measured the port using drill bits and a digital micrometer, I thought it was at .058" however after further investigating, I believe it was .0595" (#53 bit/reamer). Either way, I used a 1/16" reamer (.0625") to open the port up. After testing, I have a .0650" reamer on the way, more on this below.
Buffer:
I wanted to port this to run suppressed and unsuppressed with just a swap of the buffer. After testing, I will have to accept a little over gassing suppressed to have the low end function that I want.
Testing:
Original port (0.0580-0.0595) with LMT E-carrier
Suppressed cycled and locked back all the way up to A5H4 with .223 and 5.55 ammo.
Would not cycle .223 or 5.56 unsuppressed with A5H2.
*I tested with a standard FA carrier, but it would not pick up the next round. All following tests were done with the E cartier*
.0625" port:
Since it already ran suppressed with .223 and the heaviest buffer, now I just needed to get the low end performance I desire. I also borrowed a A5H0 buffer so I could get a better picture of how much if any I would need to open the port. (If it ran with the H0 unsuppressed I woulf most likely leave it)
Unsuppressed:
A5H4 would run but not lock on 5.56 and .223 spec ammo
A5H2 ran and locked with 5.56 but no lock on .223
A5H0 locked back on .223 ~50% of the time.
Now here is where I am. I am going to open the port to .0650". I have a reamer on order (its special order because it is in between #53 and #52). I was hesitant to open the port past what a Colt barrel is at. Barrels with a smaller port than milspec are few and far between, so why go larger when I could cut down any barrel and have the port opened that large? I though about this and the only reason I would need a port that small is for a dedicated suppressed build which I dont think I want right now, and I like the hanson profile so cutting down a colt or similar would not give me that.
The .0650 port will be as large as I will go. I have read that is what Centurion ports their 12.5s to and that it works well. I would like it to run .223 realiably with atleast an A5H0 unsuppressed.
Moral of the story: ammo pressure matters, A LOT. Were I building a dedicated suppressed rig, or only running 5.56, that would dictate a different decision on the port size. In perspective though, .0650 is still small. I have read that: BCM ports their 11.5s at .076, Sionics ports their RGP 11.5 at .070, and crane specs .071 for 10.5(or 10.3). So this port is still conservative and should be gassed nicely.
I will be doing a post with some high speed video of the action soon and put it with the videos I am currently waiting on from the photographer. These include 10.5" barrel with a .070" port and "standard" carrier, a 10.3" with .073" port and a E Carrier, a BCM 14.5 with a E Carrier all tesed on A5h2s A5h4s and standard H2 buffers. As well as a 16" rainier barrel with a kynshot hydraulic buffer (the photographers).
Scope: primary arms 1-8x
I would really like a Nighforce 1-4x for this in the future, but the 1-8x is pretty cool and will work for now. I know it is not a "hard use" optic, but i have a PA RDS that works well and for the price, it will do. Also i wanted to try out the extended magnification over the more common 1-4 and 1-6s. Its alright, but i will definitely get something more quality in the future. And if it does fail, thats what the bobro and mbuis are for.
Now for the build list:
Standard mil spec upper reciever
Bcm 10" kmr
Custom cut and ported BA hanson barrel
Silencerco mount for my specwar k
LMT ecarrier
BCM bolt
Magpul buis
Primary arms 1-8x scope
Bobro mount
Bcm goodies on rail
Surefire light with bcm keymod mount
Lower:
Mckay industries lower
Umbrella corp lpk
Battle arms pins
Larue MBT trigger (i prefer this to my geissele)
Vltor A5 receiver extension
Standard stock
Umbrella corp grip
The painted stock and camo grip are takeoffs from other builds and just what I had laying around. The upper reciever was actually painted the same kac taupe as well but I removed (most of) it.
Overall, I feel it meets the goals I had. It is decently light, but not an extreme LW build, and handles nicely. The 12.5 gives me more velocity than my 10s and the 1-8x scope fits the purpose as well.
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