First off - "The M16/AR-15 fails unless it is cleaned" is a myth, period.
The early M16 issued in Vietnam suffered reliability problems due to a number of problems, often blamed on the lack of cleaning tools, but that was just a convenient scapegoat.
1) Ammunition: Poor case hardness - because the specification for the .223 (later 5.56mm, M193) did not properly defined what it should be. Reports were that the case would stick in the chamber and could only be removed by knocking it out with a cleaning rod. When a case sticks like that in the chamber, it is not because it has a little dirt on it of the chamber is pitted, it is because the case has expanded during firing and not relaxed. Having a dirty or pitted chamber exacerbates this problem, but if a case relaxes properly after firing, normal extraction should be possible. Also, certain lots of ammunition loaded with WC846 would have fouling accumulate in the gas tube.
2) High cyclic rates: There are two causes for this - 1) Poor "Action Spring Guide" design, the original "buffer" used by Stoner was a very poor design which relies on a uniform amount of friction to work properly, Lubrication, or lack thereof, on the Edgewater-type spring changes the spring rate, and if enough dirt, or corrosion gets into the thing it ceases to be a spring and becomes just a solid block of aluminum. 2) Higher port pressure from all of the alternate propellants.
3) Intergranular exfoliation causing premature failure of the receivers.
Bookmarks