The old tool cut at a perfect, sharp 90-degree angle. If your slide was the first one (or few ... to-be-determined it seems) machined with a new cutter, the result seems to be a higher likelihood of a crack forming.
Correct.I suppose a radiused tool is used now?
Today I received an email from Paul in S&W customer service. He said they will email me a return label to send the gun in for service.
Will keep you posted.
"Think you used enough dynamite there Butch?"
Update, Wed. 7/8/09 .... received email copy of Fedex shipping label and the gun is on it's way to Smith.
"Think you used enough dynamite there Butch?"
The gun arrived at S&W Friday 7/10, they shipped it back Friday 7/17 and it arrived Tuesday 7/21. Excluding the transit time, Smith only had the gun for four business days which is a damned impressive turnaround, imo! Throughout the entire return process I never actually spoke to anyone about the gun, all communications were handled via email which was very convenient.
The work order indicates the slide was replaced. Notice the slide stop cuts on the replacement. They look identical to the cuts on the original slide as best I can tell. That surprises me a little since I had expected this slide to have cuts with more of a radius?
Most likely I won't get to the range until Saturday, but I expect the gun to run like a scalded dog like it always has.
"Think you used enough dynamite there Butch?"
Glad to hear that they took care of you so quickly. I'm sure you got the new slide. The radius is likely very small. Bull nose cutters with .5mm radius are commonly available and even that small of a radius would make a large difference in stress concentration.
Pics of my M&P test gun with 5,700 rounds since the last time it had been cleaned:
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