Did it ever occur to you that maybe it has more to do with the increase in mass vs the method of manufacture?
Regarding the barrels, I assembled an upper with the same 16" fluted barrel and have over 500 rounds through it. It is as accurate as my 6920 at 100 yards with a 4x optic on it. IMO the only thing bad about GM is they do not make a 16" mid length.
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