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Originally Posted by greentips
The buffer tube is pretty thin walled. I think that's the reason it calls for forging
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It's been a long time since I had materials engineering, but I think with thin walled tubing, you are better off with an extrusion. Modern bicycle frames are pretty thin-walled extrusions (commonly thicker at the ends, ie double-butted). Economics, ease of manufacture and processing are some of the reasons to choose extrusion over forging/machining.
I'm not sure what post-machining stress-relief the buffer-tube requires. I think less is required of an extrusion than a machined forging.
I tend to agree with Va_Dinger.
Jason