And then there's always just doing this:
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The self cure did not last. The first day I had taken off the battery compartment lid one or two times to try and get it on better/straighter/tighter and to make sure the battery was not in there funny. That did not seem to help the first day though I thought it had self cured but today I went out and shot another 125 rds (30mph winds plus lack of ammo :-( limited me) and it started misbehaving again. I took the battery lid off once again and carefully put it back on good and tight and it seems to be fixed. The rest of the session went fine with no intermittent problems
Chad
are you going to try shimming the battery cap?
Don’t be afraid to bust out the Mark III man hands. I tighten the batt cap on the switch stop at the highest setting and crank on it. I have a bunch of Micro sights with thousands of rounds through them on all kinds of platforms with no problems. That being said anything made by man can fail. There could be a bad contact or any number of things. When in doubt just call Aimpoint 703-263-9795 X223
Shhhh! Let them continue with their shims...It's only a matter of time before one breaks out a dremel...
It could very well be a loose battery/cap torque issue but it also sounds like an oxidation problem.
I would spray some of this Contact Cleaner on a Q-Tip and wipe off the contacts and battery surfaces. Use gloves when doing this to prevent the oils/sweat from your hands from getting back on the clean surfaces.
You are not dealing with 120 volts here, these optics draw extremely small amounts of current and if there is any residue on the contact surfaces then you will have an issue.
I didn't stay at a Holiday Inn Express last night but I do have a degree in electronics. :D