I'd love to hear from anyone who has tried this. I have plenty of 20rd OEM SCAR mags, so I wasn't really interested in converting a 20rd FAL mag, but a 30rd stick is intriguing.
Aim Surplus has DSA 30rd mags for $20, so I thought I'd try a few out. There's a tutorial on FNF about this, so my procedure is very similar.
I flattened out the locking tab on the leading edge of the mag using a hammer and a punch clamped in a vise, and then using a micrometer, located the spot where the lock hole should be, marked it off. I then used a drill to remove the majority of the steel. I filed it to be 10mm wide and SLIGHTLY less than 6.5mm high, so I could fit the hole precisely once I test fitted it to the gun. This would ensure a snug fit.
My 4 DSA mags seem to have wider feed lips than other FAL mags, but that doesn't seem to affect anything. The height, however is different, and the FAL mags needed the lips raised a bit.
The end result hand cycles both live and dummy rounds, locks the bolt to the rear when empty, and drops free with no assistance.
This obviously isn't a conclusive test, as live fire is a whole different ball game, but it's an encouraging start. I will update when I get to the range with them. Hopefully later this week.
If anyone else has tried this, please let me know how it went and what tricks (if any) you used to get the mags running.
UPDATE:
I was finally able to put some rounds through the mag. The result was all 30rds of CBC FMJ fired with zero problems. No hesitations, partial chambering, early lock-opens, etc. This included slow and rapid fire, triples and pairs.
In case anyone's interested, there are a few lessons I learned in the process:
-When locating the hole for the mag catch, the top and right side are the easiest to do. Measure your SCAR mag from the feed lips to the top of the hole. Then measure from the rear spine to the right edge of the hole. Measure several times and be sure. Taping the area off is good. Scribing the square is good. Doing both is better. The final hole should measure 10x6.5mm, but DON'T try to make this on your first cut. Make your hole about 5.5mm high and file it to proper dimensions once you have the hole roughed in. There are many different makes of FAL mags, so always test fit like mad to make sure yours locks up properly during this process.
-I ended up filing the feed lips to match the SCAR's as closely as possible. To ensure I didn't screw them up, I loaded two rounds into each mag, and took measurements starting at the end of the case and proceeded in intervals down the length of the bullet. I then bent the lips VERY slightly upwards, as the SCAR's are slightly higher than the FAL's.
-Dry-cycling is a poor substitute for live fire, but it will tell you where the obvious issues are. Don't baby the charging handle, though. Rip it back.
I plan on modifying the other two I have as well using the same method. Hopefully I wasn't just lucky with the first one.
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