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Had this problem around seven years ago with a Model 1 Sales upper.
Front sight base app reared canted, pulled the barrel and found the pins loose enough to remove by hand.
Tool chatter marks were present, the hole in the extension was oversized.
Model 1 Sales exchanged the entire upper.
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UPDATE: I have nothing but great things to say about this customer service experience! The barrel manufacturer, Daniel Defense, replaced the complete barrel assembly. I rebuilt the rifle and it is hand cycling like new again!
Load development to come this weekend and some hog hunting next weekend!
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