That's a lot of bolts.
Regarding MPI, do you do a high pressure test first? I've seen claims that without one it's much less effective (it could be very soft or very brittle but not have cracked yet as it hasn't been loaded).
I don't have the means to do HPT. So we simply do MPI... Is it needed??? Probably not.
I think at the stage they are in during MPI, it's more of a check for flaws in the material after machining.
I still fully believe the machining process contributes the most to the lugs that crack next to the extractor pocket. That nasty undercut you see on some bolts from poor machining is a perfect stress riser in that area....
I am talking about this here: the bolt on the right has a very commonly found undercut from driving around the back of the lug at the .45
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I know in general 9310 is considered to have good impact and fatigue properties. I couldn't tell you how it compares to C158 though. Probably take a lot of time and $ to know for sure how they compare. Just as a SWAG though, I'd bet that 9310 with the QPQ surface treatment probably produces a pretty robust bolt...
Do many bolts fail MPI?
I figure that, absent HPT, you could probably make the bolts out of 1020 and they'd still pass MPI.
There's some things to be said about crashing the car before you buy it to make sure it's safe. I don't believe that HP testing of all bolts is needed. I would be more interested selecting a quantity from a batch, then HP test them to destruction and observe the results. I would rather not buy a car that has been crashed, I would rather buy a car that tends to do well in crashes.
Edit, because I can't type well to save my life.
Last edited by tom12.7; 06-22-15 at 18:03.
Very old thread found during search but...I have never Nitride or Melonite treated the bolts that we machine. I had a batch of inexpensive 5.56 bolts that came from toolcraft that I returned.
From my experience with Melonite treated barrel extensions I think it is a bad idea to Nitride treat bolts or extensions. Carriers are not subjected to impact force so Nitride treated carriers should be safe.
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