Originally Posted by
alx01
I'll share my experience and opinion.
For a complete upper I can not recommend Aero.
I was going to create a separate thread on this a year or so back, but decided it was not worth the time. While quality of individual parts were okay, assembly (the most important part) was a complete joke. Interestingly, reliability was 100% during the time I had it before changing it (about 1-1.2k rounds), I was surprised it did not blow up in my face with improper headspace or some other failure. Here are the issues I had with my first and last complete Aero upper:
1. Handguard loose - screws were not torqued properly or locktited
2. Muzzle device - not torqued properly, hand tight
3. Gas block - not pinned, not dimpled, non-knurled screws, no locktite on screws, screws not torqued properly - light hand tight. Gas block loose on a barrel as a wizard's sleeve - definitely out of spec.
4. Barrel nut - not torqued properly, barely hand tight, no anti-seize on threads or a barrel extension.
To summarize above, pretty much everything which required assembly was incorrect. From the assembly line it was a pile of sh-t.
I still kept the Aero upper after I rebuilt it properly, but I would only use it for range practice. Barrel is surprisingly accurate in it.
After that, I decided to only buy a Colt, BCM, LMT, DD, or maybe Centurion Arms uppers with additional self verification on assembly, function, and fit on all of the brands or just build uppers myself (though not really wanting to do that).
You sometimes read about issues with Colt, BCM, LMT, DD, KAC and such to a lesser degree than a budget brands, but they still do exist.
I would only buy a complete Aero or PSA upper either for donor parts or if you're comfortable stripping it to parts and rebuilding it yourself with the proper tools and methods.
I must say that individual Aero parts have been of a fairly good quality; PSA is hit and miss with about 50% success rate for me - i.e. not a duty grade.
Probably one of the best deal I have seen is a Colt CCU upper from Brownells for around $500 (on sale) just add a quality bolt and a charging handle.
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