I'm pretty sure I sent my barrel in disassembled, but I don't think I had to. I had mine chopped to 10.3" and the port opened to .070. John is good on communication, I'd just send him an email with whatever you wanted to know. I don't think I've ever heard of a bad experience with his work, and his turn around time is freakishly fast.
On a side note, a friend of mine had a pin and weld job done by ADCO and it honestly looked terrible. It works, but for the price he paid I'd have expected better. A few others here have had issues with ADCO as well.
Just an FYI.
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