Originally Posted by
lysander
If the design is properly toleranced on the drawings (and the M16 is), and the parts made to the tolerances specified, then stacking of tolerance will have no effect on operation. The only time "tolerance stacking" causes problems is if the tolerance are not designed correctly, or the parts are not made correctly.
That's the whole point of interchangeability. A rifle made from parts all at one end of the tolerance band should work just as well as ones made at nominal, or a random mix.
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