The question still comes up and the debate rages on- “Should I Get a Piston for my AR or Direct Impingement?” The answer is, the AR already has a piston and none use a direct impingement system.
First, let's take a look at a conventional Direct Impingement system. The key feature is that gases act directly on carrier. The gas travels through a gas tube to act directly on the carrier. The following diagrams show the DI system of the Ljungman Ag m/42.
Eugene Stoner said in the original patent for his gas sytem “This invention is a true expanding gas system instead of the conventional impinging gas system.” The gases enter the expansion chamber inside the bolt carrier and drives the carrier rearward. The piston is actually the tail piece of the bolt. The rearward motion continues, unlocking the bolt and extracting the spent case.
The system is designed to be self regulating. When enough pressure enters to operate the action and the carrier begins to move, the key separates from the tube and cuts off the gas flow to the carrier. There are also vents in the carrier to allow the gases to escape and the pressure to drop inside the cylinder when the piston seals move past them. After that, the action is powered by momentum and returned into position by the energy stored in the action spring.
In the AR system, Eugene Stoner eliminated the actuator rod of other piston gas systems and incorporates the piston with the bolt and the cylinder with the bolt carrier to “...provide smoother operation and longer life of the working parts...” The patent goes on to explain that since all the actuating force is inline with the bore and bolt to the shooter's shoulder “all of the off center loads found in most other types of gas actuated weapons are eliminated” to cut down on “climb” during automatic fire.
The so-called “piston upper” (ie- Adams, HK416, LWRC etc.,) does not convert an AR from direct impingement system to a piston system. It converts the AR from an inline piston system to an offset piston system and adds an actuator rod.
Anyone tells you your AR needs a piston to run cleaner/cooler/tacticooler, tell them
"No thank you. My AR already has a piston"
Stoner Patent #2,951,424: http://www.google.com/patents?id=ETJ...page&q&f=false
Note: I will edit this post as my research continues, to correct any mistakes and for clarity
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