Stick weld the block to the barrel with a 6011 rod
When you need to remove block just bust out a thermic lance
And run some flex seal on that mofo for gas leak control!
"What would a $2,000 Geissele Super Duty do that a $500 PSA door buster on Black Friday couldn't do?" - Stopsign32v
Patriotism means to stand by the country. It does not mean to stand by the President... - Theodore Roosevelt, Lincoln and Free Speech, Metropolitan Magazine, Volume 47, Number 6, May 1918.
Every Communist must grasp the truth. Political power grows out of the barrel of a gun. Our principle is that the Party commands the gun, and the gun must never be allowed to command the Party Mao Zedong, 6 November, 1938 - speech to the Communist Patry of China's sixth Central Committee
Complete waste of money. This is what I posted on TOS:
"On an M4 barrel (.062" gas port), the gas block can be off 4.8° and the gas port will still be aligned. On an M16A2 barrel (.092" gas port), the gas block can be off 2.5° and the gas port will still be aligned. That is all those alignment pins will guarantee. You're telling me you can't line the gas block up by eye better than 2.5°? That far off and it would be leaning nearly 1/16" closer to one side of the handguard than the other. 4.8° off and the gas tube would be binding (if it even fit under the rail that far off).
The only way this could possibly be an issue is if you have a 16" barrel with rifle length gas system with a huge gas port. Even then, it is still off more than 1° and is nearly 1/32" closer to one side of the hand guard than the other. That alignment set probably doesn't have pins that large anyway."
That's the whole point.
The dimple and coned tip set screw do a far better job of accurately locating the gas block than jamming toothpicks into the gas port.
Black River Tactical
BRT OPTIMUM Hammer Forged Chrome Lined Barrels - 11.5", 12.5", 14.5", 16"
BRT EZTUNE Preset Gas Tubes - PISTOL, CAR, MID, RIFLE
BRT Bolt Carrier Groups M4A1, M16 CHROME
BRT Covert Comps 5.56, 6X, 7.62
You’re assuming that all gas blocks are the same size and all hand guards have the same clearance. Or that it’s not worth the minimal extra effort to save wear on the gas tube/gas key interface due to slight misalignment.
Regardless, the various tools available (definitely prefer a jig - I have had a BRDE jig for 4-5 years and dimpled probably a dozen barrels with it) are relatively inexpensive. We waste greater amounts of money all the time on worse. Sometimes “doing it right” has value in and of itself.
Last edited by JeffM.; 09-28-19 at 13:12.
That gets the job done, but doesn't mean it is done right.
With over 22 years experience in my building/maintaining/repair of military and LE my opinion is based on training and experience. You need to VERIFY the gas block is directly above and CENTERED on the barrel gas port hole (which also needs drilled to be the correct size). Just assemble it might work for a play firearm, but I build my stuff like lives depend on it....which it did. (Sorry if that's offensive to anyone)
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