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Thread: HK416 /DI parts compatibility

  1. #1
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    HK416 /DI parts compatibility

    A bit of an FYI for those running HK416/MR556 guns.

    One of the biggest complaints about the HK system, or any piston AR for that matter is the lack of parts compatible with DI guns and of course, the expense of proprietary replacements.

    Due to an online discussion I was involved in about what was the best gun for long term disasters, DI or piston, where one of the most common shortcomings of Piston systems that was mentioned was lack of spare parts, I decided to find out exactly what was and was not compatible.

    As it were, a "full" HK rifle will have less parts compatibility unless some entire sub-groups are swapped out, such as LPKs, the entire lower, etc.

    I decided to forgo the headache of not being able to use any mag avalible and just bought an MR556 upper and modded it to fit my needs (reprofiled the barrel, cut to 14.5, perm attached a bi-lock, had the whole thing QPQ nitrided, etc). I also went with a Noveske lower and a Vltor A5 stock system (LMT sopmod for the stock body).

    This means that my entire lower is fully compatible with any standard DI gun.

    But what about the BCG?

    Considering that the carrier itself is considered a major component and is expected to last the life of the firearm, replacement and compatibility is not an issue. The bolt, ejector, extractor, firing pin, etc. are an issue and a possible liability. Especially considering that when spare HK bolts can be found, they are stupidly expensive. Like 5 times the cost of a DI bolt.

    Thusly, I decided to do a full swap of a brand new Noveske bolt assembly into the HK carrier and check critical dimensions. Turns out that it fits right in en-mass, and firing pin protrusion is proper and it head-spaced as it should.

    But, as someone on another site pointed out, fit doesn't necessarily translate into function. So I headed to a square range today to do two tests. The first one was to finally shoot this bitch for groups to see how the barrel work affected accuracy (took the profile from 1" under the handguards down to .7"), especially considering that piston guns have a bit of a reputation for less accuracy due to the extra mass moving over, and impacting on the barrel.

    After a thouroughly frustrating ****ing day trying to get good groups (the scope wouldn't zero for shit at first. Now I know why they guy gave it away for free) I finally got a 5 shot group (with ****in' flyer of course) that I could live with and said "screw it, i'm done for the day".

    I then did some happy blasting to with video to show that the DI bolt was working fine, and then re-attached the Aimpoint/po-boy and re-zeroed. That's when I nearly shit myself, but in a good way.

    Point being is that for all 170 rounds, the DI bolt assembly worked fine.

    I shot the entired session with the DI bolt in place and took two videos, one showing install shortly after setting up the target, etc., and another after the last accuracy group that I shot where I was only shooting to demonstrate that the gun being fired was in fact with the AR bolt, as I took the BCG apart after shooting to prove that it is in fact a DI bolt, cam pin, and firing pin(and the HK firing pin spring was retained).

    I also took several before and after pictures of the bolt head itself to see how 170 rounds might affect it. My primary concern was for the bottom lugs of the bolt. Since the bolt fits into the HK carrier freely, even though it still has the gas rings, I was expecting that upon the bolt coming in contact with the top round in the magazine, it would be cammed downward as it stripped the top round from the magazine and possibly come into contact with the bottom lugs on the barrel extension, thereby being out of alignment and causing excessive wear and marring of the bolt lug edges.

    Turns out I had nothing to worry about and the brand new Noveske bolt barely shows any signs of wear, much less mis-alignement strikes/wear.

    The biggest difference I noticed was brass throw. The DI ejector spring is in fact weaker then the HK ejector spring, so brass was ejecting further forward as the bolt was able to travel rearward further before the brass actually struck the deflector. It still ran flawlessly though, and while deflected to a different location then normal, the ejection was still consistent.

    Before pics:





    After pics:






    And here are the videos I shot. First one showing install, second one showing shooting and then removal for proof.

    http://smg.photobucket.com/albums/v1...oltinstall.mp4
    http://smg.photobucket.com/albums/v1...otandprove.mp4


    This leaves the only incompatible parts being obviously the barrel/gas block, the piston assembly vs. the gas tube, the carrier, and the firing pin retainin pin which is proprietary in the MR556, but can be easily fabricated.

    Being that the barrel, op-rod and piston are also considered major assemblies that should last the life of the gun (especially with the QPQ nitriding), my only possible concern would be the op-rod spring, and the piston gas rings.

    I'll do another test shoot later to see how the gun works without rings in place just for shits and giggles.
    Last edited by GrumpyM4; 05-27-12 at 05:20.
    It is missing the point to think that the martial art is solely in cutting a man down; it is in killing evil. It is in the strategem of killing the evil of one man and giving life to ten thousand -Yagyu Munemori

  2. #2
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    You're a Jedi Master Grumpy.
    In celebration of Ramadan, I'll be eating Pork all month. You're Welcome.

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    I'll do another test shoot later to see how the gun works without rings in place just for shits and giggles.
    It will fire, but fail to cycle, so you will essentially have a bolt action gun, and have to rack the charging handle every time.

    Happens with only one gas ring removed. At least it did on the one case I have seen.

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    But this on a piston gun, not DI.

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    Arctic1 is Norse Mil and uses the 416N as part of his job.

    I believe what he has to say about it.

    I guess the question then is, how long do gas rings last on the 416?

    As in how many sets do I need to last the life of the gun?
    It is missing the point to think that the martial art is solely in cutting a man down; it is in killing evil. It is in the strategem of killing the evil of one man and giving life to ten thousand -Yagyu Munemori

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    Well, I'm a sample of one, but I have shot 10K+ through my gun, and I have yet to change out any gas rings or the piston itself. The only part replacements done to my gun, is what I listed in the HK416 feedback thread:

    https://www.m4carbine.net/showthread...t=hk416&page=5

    Post #92

    An armorer also swapped out the handguard, because I supposedly over-tightened the handguard screw, and messed up the threads. The manual states the the screw is to be tightened using a torque wrench set to 7N. In my experience that is to loose when doing heavy shooting, and the screw has come loose, and induced wobble in the handguard.

    And our armorers don't replace gas rings; if one or more is broken or missing, they just issue a new piston.

    I have only seen one case myself, where one gas ring was gone, in the 4 years my unit has used the guns.

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    But he is talking about removing the gas rings on the bolt, not the piston.

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    I read it like he is going to remove them from the piston.

    Why would it matter if the Noveske bolt has gas rings on it or not? There is no gas directed back into the upper reciever or into the bolt carrier. The seal from the gas rings forms in the expansion chamber inside the gasblock, where they are mounted on the piston.

    The whole point of the swap was to see if non-OEM parts manufactured for a different system, would work in the HK MR556, in order to see what can be used as spare parts if he is not able to get hold of HK spares for his BCG.

    Read the last paragraph again:

    This leaves the only incompatible parts being obviously the barrel/gas block, the piston assembly vs. the gas tube, the carrier, and the firing pin retainin pin which is proprietary in the MR556, but can be easily fabricated.

    Being that the barrel, op-rod and piston are also considered major assemblies that should last the life of the gun (especially with the QPQ nitriding), my only possible concern would be the op-rod spring, and the piston gas rings.

    I'll do another test shoot later to see how the gun works without rings in place just for shits and giggles.
    Last edited by Arctic1; 05-28-12 at 10:05.

  9. #9
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    I was talking about removing the rings from the piston, not the bolt. I could care less if there were gas rings or not on the bolt. They have zero to do with the function of this kind of rifle.

    Sorry if I left some ambiguity with the initial post.
    It is missing the point to think that the martial art is solely in cutting a man down; it is in killing evil. It is in the strategem of killing the evil of one man and giving life to ten thousand -Yagyu Munemori

  10. #10
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    Quote Originally Posted by Arctic1 View Post
    It will fire, but fail to cycle, so you will essentially have a bolt action gun, and have to rack the charging handle every time.

    Happens with only one gas ring removed. At least it did on the one case I have seen.
    Thanks and excellent post! I have always wondered and been tempted to try and fire mine without the rings but never thought it a good idea.
    I have an extra set of rings just in case but could never figure out how to replace them when the time came. Any thoughts?

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